Die-lock chainmaking process diagram (top to bottom):
Die-lock chainmaking process diagram (top to bottom):
1) rolled nickel-steel rods (from 3/4-inch to 4-3/4 inch in diameter) are cut into shorter bars; 2) the cut bars are heated in a gas furnace to 2100 degrees Fahrenheit. The now-malleable bars are bent by machine into U-shapes; 3) The U-bars are stamped to form stems, with tapered and ridged ends, or they have holes punched in the ends to form sockets; 4) the stem is hooked onto the last completed link and placed in a die; the socket is heated, and the two are joined under a 10,000-pound hammer; 5) the link is completed and a red undercoat and grey paint helps retard rusting.
Abbr=PUB
U.S. National Park Service
Project=Charlestown Navy Yard Handbook; Art_Registration_No=PUB-0118 ; Reflective Art